The Extensive Service for Off-Road Bikes above 250cc include:
*If your bike is smaller than 250cc an Extensive Service can still be performed.
Pre-service check
- Test if bike starts and runs
- Check wear & tear items
- Check for damage and faults
- Quote repair of damage, faults and wear & tear items
Engine
- Change Oil
- Replace Oil Filter
- Check oil level and vehicle for oil leakage
- Replace sump washer
Final Drive
- Final Drive – Drive Chain
- Lube and Adjust Chain
- Check chain condition
- Check condition of drive sprockets
Brakes
- Inspect condition of rear brake pads
- Inspect condition of brake lines
- Inspect brake reservoirs for leakage
- Replace front brake fluid and bleed system
- Replace rear brake fluid and bleed system
- Check front brake operation
- Check rear brake operation
- Inspect Front brake disc condition
- Inspect Rear brake disc condition
Battery
- Load test battery
- Check positive and negative terminals are secure
- Spray battery terminal protector over battery terminals
- Check charge rate
Operation Controls
- Check and adjust throttle freeplay
- Check and adjust clutch freeplay
- Check clutch fluid and top up if needed
- Lubricate clutch cable
- Lubricate throttle cables
- Lubricate choke cable
- Lubricate brake lever pivot shaft
- Lubricate brake pedal pivot shaft
- Lubricate clutch lever pivot shaft
- Lubricate shift pedal pivot shaft
- Lubricate sidestand pivot shaft
- Lubricate footpeg pivot shafts
- Check lever and pedal positions
Cooling System
- Flush, bleed and replace coolant system
- Check radiator coolant level and condition
- Check overflow level and condition
Tyres
- Check condition of front
- Check condition of rear tyre
- Adjust front tyre pressure
- Adjust rear tyre pressure
Wheels and Suspension
- Check steering bearings for play and roughness
- Check swingarm linkage bearings for play
- Check rear shock absorber operation and condition
- Check operation of front forks and leakage
- Tighten front and rear spokes
- Front and rear axles polished and greased
Steering
- Grease steering head bearings
Swing arm
- Grease swing arm bearings & suspension linkages
Compression test
- Perform compression test
Spark Plugs
- Replace spark plugs
Valve Clearances
- Check valve clearances
- Adjust valve clearances – only if required
- Check cam chain condition
Air Filter
- Clean Air Filter
- Replace Air Filter – only if required
- Clean and re-oil Air Filter
Test Ride
- Check idle speed
- Check operation of clutch
- Check smoothness of changing gears
- Check for oil and coolant leaks after test ride
- Check for unusual noises
Bike Presentation
- Bolt check the bike
- Wash bike (if required)
- Ensure bike is presentable for release